Thermal Spray Coating

Precision Coatings, Inc. is a reliable applicator of thermal sprayed coatings and other industrial coatings to solve performance problems including wear, corrosion, friction, electrical, and heat management problems.

Our primary service is the application of thermal sprayed coatings of metals & ceramics applied by:

  • HVOF
  • Plasma
  • Electric Arc
  • Flame Spray

We offer full-service support including:

  • design engineering assistance
  • prototyping
  • thermal spray coating (Plasma, HVOF, Arc, Flame)
  • machining
  • grinding and lapping
  • complete component supply (machined/fabricated, coated, ground)
  • high volume automated production
  • ROBOTIC coating application
Thermal Spray Coating Services

Precision Coatings, Inc. combines a high level of experience with innovative engineering and a customer focused process to provide quality coatings solutions in many industries. These industries include:

  • diesel engines
  • packaging machinery
  • emission control
  • electronics
  • wind energy
  • food processing
  • printing
  • pumps

Capabilities Summary

Thermal Spray Processes
  • Plasma Spray (APS)
  • Flame Spray (Oxy / Fuel)
  • HVOF (Hight Velocity Oxy Fuel)
  • ROBOTIC Application
  • Electric Wire Arc Spray
  • Twin Wire Arc Spray
  • Spray and Fuse
Secondary Operations
  • Part Fabrication/Machining
  • Finish Machining
  • Induction (Fusing)
  • Lapping
  • Complete Component Supply
  • Engineering
  • Prototypes
  • Grinding (Centerless, Cylindrical, Surface, Belt System)
Part Size Range
  • .1 to 132 inches
  • 2.5 to 3300 mm
Production Volume
  • High Volume
  • Moderate Volume
  • Small Lot Size Production
Industry Standards
  • ISO 9001:2008
  • FDA Food Contact Regulations
  • ISO 2063 (Metalize)
  • ISO 12944 (Paint)
  • ISO 14713
  • AMS 2447
  • Many Others
Pure Metal Coatings
  • Copper
  • Aluminum
  • Molybdenum
  • Tungsten
  • Zinc
  • Tin
Alloy Coatings
  • Stainless Steel
  • Tungsten Carbide
  • Carbide
  • Chrome Carbide
  • Steel
  • Babbitt
  • Nickel-Chrome
  • Stellite®
  • Tribaloy®
  • Hastelloy®
  • Inconel®
Ceramic Coatings
  • Aluminum Oxide
  • Titanium Oxide
  • Zirconium Oxide
  • Chromium Oxide
  • Blends of Various Ceramics
Typical Coating Thickness Range .003″ to .025″
Potential Coating Thickness Range .0005″ to .250″
Coating Properties
  • Wear Resistance
  • Abrasion & Erosion Resistance
  • Corrosion Resistance
  • Electrical Insulation
  • Anti-Galling, galling resistance
  • Anti-Fretting. fretting resistance
  • Electrical Conductivity
  • EMI / RFI Shielding
  • Dielectric Properties
  • Traction / Gripping
  • Low Friction / Non-Stick / Release
  • Thermal Barrier
  • Oxidation Resistance
  • Dry Lubrication
  • High Temperature
  • Chemical Resistant
Other Coatings
  • Liquid (Wet) Paint
  • Teflon® wet spray
  • PTFE wet spray
  • DURA-SLIDE™
  • Coarse-Texture, gripping
  • Epoxy, Polyurethane
Part Substrate Options
  • Stainless Steel
  • Steel
  • Aluminum
  • Copper
  • Zinc
  • Nickel-Chrome Alloys
  • Cast Iron
  • Ductile (Gray) Iron
  • Plastics
  • Ceramics
  • Composite Materials
  • Fiberglass Reinforced Plastics
Typical Components Coated
  • Augers
  • Bearing Surfaces
  • Bed Plates
  • Blades
  • Cams
  • Chutes
  • Cutters
  • Drive Roll
  • Plungers
  • Pump Valves
  • Rails
  • Rams
  • Rods
  • Rollers
  • Rotors
  • Screens
  • Seal Areas
  • Seal surfaces
  • Shafts
  • Sleeves
  • Fans
  • Hubs
  • Actuators
  • Drive Shafts
  • Feeders
  • Gear Plates
  • Guide Plates
  • Hoppers
  • Housings
  • Pins
Industry Focus
  • Original Equipment Manufacturers (OEM)
  • Industrial Pumps
  • Automotive
  • Diesel Engines
  • Electronics
  • Food Processing
  • Printing
  • Packaging-Handling
  • Lawn Care
  • Wind Energy
  • Oil / Gas
  • Bakery / Baking
  • Casting
  • Machine Manufacturing
  • Computers
  • Agricultural Equipment
  • Aircraft
  • Water/Wastewater Treatment
Effective Alternatives To
  • Nickel Plating
  • Hard Chrome Plating
  • Heat Treating
  • Titanium Nitride (TiN)
  • Nitriding
  • Anodizing
  • Weld Overlay
Industry Standards
  • Certified to ISO 9001:2015
  • FDA Food Contact Regulations
  • ISO 2063 (Metalize)
  • ISO 12944 (Paint)
  • ISO 14713
  • AMS 2447
Intended Applications
  • Diesel Engine Cooling Systems
  • Diesel Engine Emission Controls
  • Process Equipment for Roofing
  • Underground Gasoline Tanks
  • Lawnmower and Knife Blades
  • Gripper Anvils and Feed Rolls
  • Packaging Machine Components
  • Wind Turbine parts
  • Drive Shafts
  • Die Castings
  • Clutches
  • Drive train parts
  • Hydraulic components
  • Differential components
  • Transmission parts